diff --git a/crates/engine/src/cmd/render_queue.rs b/crates/engine/src/cmd/render_queue.rs
index 079c9bd30..00e078372 100644
--- a/crates/engine/src/cmd/render_queue.rs
+++ b/crates/engine/src/cmd/render_queue.rs
@@ -619,7 +619,7 @@ fn set_output_module(s: &mut Session, p: &Value) -> Result<Value> {
         let (w, h) = item.settings.output_size(comp);
         let mut crop_only = om.clone();
         crop_only.resize.enabled = false;
-        let (cw, ch) = crop_only.frame_size(w, h, item.settings.resolution.clamp(0.01, 4.0));
+        let (cw, ch) = crop_only.frame_size(w, h, item.settings.effective_scale(comp));
         om.resize.width = ((om.resize.height as f64 * cw as f64 / ch as f64).round() as u32).clamp(1, 30_000);
     }
     let post = match str_p(p, "postRenderAction") {
diff --git a/crates/export/src/pipeline.rs b/crates/export/src/pipeline.rs
index b185c3345..66c2177be 100644
--- a/crates/export/src/pipeline.rs
+++ b/crates/export/src/pipeline.rs
@@ -240,7 +240,7 @@ impl<'a> Cx<'a> {
         // compositors differ slightly, so a per-frame choice made renders differ run to run.
         let backend = if self.project.settings.gpu_acceleration { Backend::Gpu } else { Backend::Cpu };
         let opts = RenderOpts {
-            scale: s.resolution.clamp(0.01, 4.0),
+            scale: self.comp().map(|c| s.effective_scale(c)).unwrap_or_else(|| s.resolution.clamp(0.01, 4.0)),
             motion_blur: s.motion_blur_override() != SwitchOverride::OffForAll,
             guides: s.guide_layers == CurrentOrOff::Current,
             draft: s.quality == RenderQuality::Draft,
@@ -389,7 +389,7 @@ impl<'a> Cx<'a> {
             return None;
         }
         let om = self.job.output;
-        let scale = self.job.settings.resolution.clamp(0.01, 4.0);
+        let scale = self.job.settings.effective_scale(comp);
         let size = |n: u32| ((n as f64 * scale).round() as u32).max(1);
         if om.resize.enabled || (size(comp.width), size(comp.height)) != (w, h) || om.crop.edges(w, h, scale) != (0, 0, 0, 0) {
             return None;
@@ -435,7 +435,7 @@ impl<'a> Cx<'a> {
     /// Output Module ▸ Crop, then Resize.
     fn crop_resize(&self, img: Image) -> Image {
         let om = self.job.output;
-        let scale = self.job.settings.resolution.clamp(0.01, 4.0);
+        let scale = self.comp().map(|c| self.job.settings.effective_scale(c)).unwrap_or_else(|| self.job.settings.resolution.clamp(0.01, 4.0));
         let (t, l, b, r) = om.crop.edges(img.width, img.height, scale);
         let img = if (t, l, b, r) == (0, 0, 0, 0) { img } else { crop(&img, t, l, b, r) };
         if !om.resize.enabled {
diff --git a/crates/project/src/render_queue.rs b/crates/project/src/render_queue.rs
index 777b7e289..2e1e6bc4e 100644
--- a/crates/project/src/render_queue.rs
+++ b/crates/project/src/render_queue.rs
@@ -442,9 +442,18 @@ impl RenderSettings {
     pub fn frame_time(&self, comp: &Comp, i: u64) -> Tick {
         self.rate(comp).tick_of(self.first_frame(comp) + i as i64)
     }
-    pub fn output_size(&self, comp: &Comp) -> (u32, u32) {
+    pub fn effective_scale(&self, comp: &Comp) -> f64 {
         let s = self.resolution.clamp(0.01, 4.0);
-        (((comp.width as f64 * s).round() as u32).max(1), ((comp.height as f64 * s).round() as u32).max(1))
+        let max = f64::from(crate::limits::MAX_SIZE);
+        s.min(max / f64::from(comp.width.max(1))).min(max / f64::from(comp.height.max(1)))
+    }
+    pub fn output_size(&self, comp: &Comp) -> (u32, u32) {
+        let s = self.effective_scale(comp);
+        // The scale is clamped so neither side exceeds the comp limit, keeping the aspect
+        // ratio: a 30 000 px side at 4x renders at 1x instead of cropping to a corner.
+        let w = ((comp.width as f64 * s).round() as u32).max(1);
+        let h = ((comp.height as f64 * s).round() as u32).max(1);
+        (w, h)
     }
     pub fn resolution_label(&self) -> &'static str {
         match self.resolution {
@@ -1126,7 +1135,7 @@ impl OutputModule {
     /// rounding).
     pub fn output_size(&self, comp: &Comp, settings: &RenderSettings) -> (u32, u32) {
         let (w, h) = settings.output_size(comp);
-        let (w, h) = self.frame_size(w, h, settings.resolution.clamp(0.01, 4.0));
+        let (w, h) = self.frame_size(w, h, settings.effective_scale(comp));
         self.format.coded_size(w, h)
     }
     /// Every setting as `(label, value)` lines (render logs).
@@ -1673,6 +1682,28 @@ mod tests {
         assert_eq!(m.output_size(&c, &half), (400, 200));
     }
 
+    #[test]
+    fn output_size_never_exceeds_the_comp_limit() {
+        // The effective scale is clamped so neither side exceeds the limit (exporter
+        // `w * h * 4` would overflow at 120 000 px sides); the pipeline renders at the
+        // same scale, so it never requests a frame larger than this reports.
+        let rs = RenderSettings { resolution: 4.0, ..Default::default() };
+        let m = OutputModule::for_format(OutputFormat::PngSequence);
+        let square = Comp::new(30_000, 30_000, FrameRate::new(30, 1), Tick::from_seconds_f64(1.0));
+        assert_eq!(rs.effective_scale(&square), 1.0);
+        assert_eq!(rs.output_size(&square), (30_000, 30_000));
+        assert_eq!(m.output_size(&square, &rs), (30_000, 30_000));
+        // Wide comps keep their aspect ratio instead of clamping each side on its own.
+        let wide = Comp::new(30_000, 15_000, FrameRate::new(30, 1), Tick::from_seconds_f64(1.0));
+        assert_eq!(rs.effective_scale(&wide), 1.0);
+        assert_eq!(rs.output_size(&wide), (30_000, 15_000));
+        assert_eq!(m.output_size(&wide, &rs), (30_000, 15_000));
+        // A mid-size comp renders at the largest scale that still fits.
+        let mid = Comp::new(20_000, 10_000, FrameRate::new(30, 1), Tick::from_seconds_f64(1.0));
+        assert_eq!(mid.width as f64 * rs.effective_scale(&mid), 30_000.0);
+        assert_eq!(rs.output_size(&mid), (30_000, 15_000));
+    }
+
     #[test]
     fn uncompressed_quicktime_format() {
         let f = OutputFormat::from_name("uncompressed").unwrap();